Biochar Production with Pyroclast® Technology
Turning Biomass Into High-Quality Biochar and Renewable Energy
Organics offers mobile pyrolysis solutions that convert agricultural and organic waste into biochar — a stable, carbon-rich material with numerous environmental applications. Our system is compact, transportable, and optimized for use in a wide range of locations, particularly in Southeast Asia.
Turning Biomass Into High-Quality Biochar and Renewable Energy
Organics offers mobile pyrolysis solutions that convert agricultural and organic waste into biochar — a stable, carbon-rich material with numerous environmental applications. Our system is compact, transportable, and optimized for use in a wide range of locations, particularly in Southeast Asia.
What Is Biochar?
Biochar is a form of carbon that remains after biomass is heated in a low-oxygen environment. This process, called pyrolysis, transforms agricultural waste into a valuable, environmentally beneficial product.
When added to soil, biochar can:
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Improve water retention and aeration
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Enhance soil structure
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Reduce nutrient leaching
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Create habitat for beneficial soil microbes

Our Technology: Pyroclast® Pyrolysis System
At the core of our solution is the Pyroclast® — a containerized pyrolysis unit engineered for flexibility and performance.
Key features:
- Operates between 450°C and 800°C
- Mobile design – based on a 20-foot ISO container
- Accepts a variety of agricultural and organic feedstocks
- Recovers syngas from biomass for clean energy use
- Continuous feed and discharge operation
This unit is ideal for decentralized waste processing, allowing users to generate energy and soil products locally, with minimal infrastructure.

Applications of Biochar
Biochar produced using our Pyroclast® technology is versatile and can be used in a wide range of industries:
Biochar for Soil and Agriculture
Biochar enhances soil in various ways:
- Soil Improvement: Biochar boosts soil fertility, water retention, and nutrient availability while supporting beneficial microorganisms for plant growth.
- Nutrient Retention: With a high cation exchange capacity, biochar retains essential plant nutrients, preventing their runoff and ensuring sustained plant access.
- pH Regulation: Biochar can modulate soil pH based on its source, aiding in optimal plant growth and nutrient absorption.- **Disease and Pest Management**: Biochar promotes beneficial microbial growth that can counter pathogens and offers a physical barrier against certain pests.
- Water Management: Biochar enhances soil’s water retention, benefiting plants in drought-prone or sandy areas.
However, biochar’s impact varies with its type, soil, climate, and crops. It’s advised to account for local conditions and seek expert advice when applying biochar in agriculture.
Industrial & Construction Use
Biochar’s integration into construction materials like concrete, cement, and asphalt is a growing research area with sustainability and carbon sequestration benefits.
- Concrete: Researchers are testing biochar as a partial cement substitute in concrete, which may decrease density, enhance insulation, strengthen mechanically, and offset carbon emissions from cement production.
- Cement: By replacing a portion of cement with biochar, we can potentially produce low-carbon cements, reducing their carbon footprint.
- Asphalt: Incorporating biochar into asphalt might increase its durability and resistance while sequestering carbon.
Biochar can lower the carbon footprint of construction materials, but its use should align with industry standards for optimal sustainability and performance. Ongoing research aims to refine these applications for broader use.
Environmental & Climate Benefits
Biochar, a carbon-rich material, is made by heating biomass without oxygen. It aids in carbon sequestration through:
- Carbon Capture: Pyrolysis of organic materials like agricultural waste produces carbon-rich biochar, preventing CO2 release.
- Long-Term Carbon Storage: Biochar, when added to soil, acts as a durable carbon sink, storing carbon for decades to centuries.
- Soil Improvement: Biochar enhances soil water retention, nutrient cycling, and microbial activity, promoting plant growth.
- Reduction of N2O Emissions: In agricultural soils, biochar can lower emissions of nitrous oxide, a potent greenhouse gas.
- Co-Benefits: Biochar boosts agricultural sustainability by reducing nutrient runoff and decreasing synthetic fertilizer dependency.
The effectiveness of biochar in carbon sequestration varies based on factors like feedstock type, production methods, and soil conditions. A holistic view of biochar systems, including biomass sourcing and energy for pyrolysis, is essential for sustainability.
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Biochar in Soil & Agriculture
Two key applications:
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Soil amendment to boost fertility and structure
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Compost enhancement for better nutrient retention
For complete explanation:
Soil Improvement: Biochar is known to enhance soil fertility and structure. When added to soil, it improves water retention, reduces nutrient leaching, and increases nutrient availability for plants. It also provides a stable habitat for beneficial microorganisms that support plant growth.
Nutrient Retention: Biochar has a high cation exchange capacity (CEC), which means it can hold and exchange essential plant nutrients like potassium, phosphorus, and calcium. This helps prevent nutrient runoff and leaching, allowing plants to access these nutrients over an extended period.
pH Regulation: Depending on its source material, biochar can have varying effects on soil pH. Some types of biochar have a neutral pH, while others may be slightly alkaline or acidic. This can be advantageous for farmers as it helps regulate soil pH, making it more suitable for optimal plant growth and nutrient availability.
Disease and Pest Management: Biochar can indirectly contribute to disease and pest management. It enhances soil microbiota diversity, promoting the growth of beneficial microbes that suppress pathogenic organisms. Additionally, the porous structure of biochar can provide a physical barrier against certain pests.
Water Management: Biochar improves water holding capacity in soil, reducing water loss through evaporation and increasing water availability to plants during dry periods. This can be particularly beneficial in areas prone to drought or with sandy soils that have poor water retention.
It is important to note that the effects of biochar can vary depending on factors such as the type of biochar used, soil type, climate, and crop species. Therefore, it is recommended to consider site-specific conditions and conduct proper research or consult with agricultural experts when implementing biochar applications in agriculture.
Industrial and Construction Use
The incorporation of biochar into construction materials is an active field of development and research. It has considerable potential for being incorporated into materials such as concrete, cement, and asphalt, offering potential benefits in terms of sustainability and carbon sequestration.
Concrete: Concrete is a widely used construction material that consists of cement, aggregates (such as sand and gravel), and water. Researchers have been exploring the addition of biochar as a partial replacement for cement in concrete mixes. The addition of biochar can enhance certain properties of concrete, such as reducing its density, improving thermal insulation, and potentially enhancing its mechanical strength. Additionally, the incorporation of biochar in concrete can potentially sequester carbon and offset the carbon emissions associated with cement production.
Cement: Cement is a key component of concrete and is responsible for the release of a significant amount of carbon dioxide during its production. One approach being studied is the use of biochar as a partial replacement for cement in the production of low-carbon or carbon-neutral cements. This can help reduce the overall carbon footprint associated with cement production and contribute to carbon sequestration.
Asphalt: Asphalt is commonly used in road construction and paving. Research is underway to explore the incorporation of biochar into asphalt mixtures. The addition of biochar to asphalt can potentially improve its mechanical properties, such as durability and resistance to cracking, while also providing opportunities for carbon sequestration.
In all of these applications, the use of biochar in construction materials offers the potential to sequester carbon and reduce the overall carbon footprint of the built environment.
Research and development in these fields are ongoing to optimise these applications and ensure their viability on a larger scale.
It’s important to consult with experts and follow industry guidelines and standards when considering the incorporation of biochar into construction materials to ensure the desired outcomes in terms of sustainability, performance, and carbon sequestration.
Environmental & Climate Benefits
Biochar is a carbon-rich solid material produced by pyrolysis involving the heating of biomass in the absence of oxygen. Biochar can contribute to carbon sequestration via:
1. Carbon Capture: During the pyrolysis process, organic materials, such as agricultural waste or forestry residues, are heated, leading to the release of volatile gases and leaving behind carbon-rich biochar. This carbon capture process prevents the carbon in the biomass from being released into the atmosphere as carbon dioxide (CO2), a greenhouse gas that contributes to global warming.
2. Long-Term Carbon Storage: Biochar has a high carbon content and is resistant to decomposition. When applied to soils, it can act as a long-term carbon sink, effectively sequestering carbon for significant periods, potentially ranging from decades to centuries. The stability of biochar in soil allows for the retention of carbon that would otherwise be released back into the atmosphere through decomposition processes.
3. Soil Improvement: Biochar offers several soil-related benefits, including improved water retention, enhanced nutrient cycling, and increased microbial activity. These properties can contribute to increased agricultural productivity and soil health. Additionally, the presence of biochar in soil can provide a habitat for beneficial soil organisms, which further support plant growth.
4. Reduction of Nitrous Oxide Emissions: Biochar application to agricultural soils has been found to reduce nitrous oxide (N2O) emissions, another potent greenhouse gas. Nitrous oxide is released through microbial processes in soils, especially in nitrogen-rich environments. Biochar’s porous structure and chemical properties can help mitigate N2O emissions by providing a stable environment for microorganisms involved in nitrogen cycling.
5. Co-Benefits: Apart from carbon sequestration, biochar has potential co-benefits such as reducing nutrient runoff from agricultural fields, improving soil fertility, and reducing the need for synthetic fertilizers. These co-benefits can enhance agricultural sustainability and contribute to environmental and economic gains.
It is important to note that the actual carbon sequestration potential of biochar depends on several factors, including the type of feedstock, production methods, application rates, and soil conditions. Additionally, the sustainability of biochar systems must consider the life cycle analysis of the entire process, including biomass sourcing and energy requirements for pyrolysis.
Carbon Credit from Biochar Production
Production of biochar from biomass residues prevents a large part of the carbon contained in the biomass from escaping into the atmosphere. The Pyroclast locks in up to 3 t CO₂ per tonne of biochar (with approx. 80% C-content for more than 1000 years.
If this biochar and the CO₂ bound in it is put into a permanent carbon sink as a soil improver or filler, the recycler receives carbon offset credits.
Biochar as a Carbon Sink
Not only does pyrolysis reduce the volume of waste material, but it also allows for greater energy recovery potential. Because air is not used in the primary reduction of waste, the facility footprint can be smaller than an equivalent capacity incinerator.
The approach adopted by Organics has been implemented in several locations and has stood the test of time. The technology is proving to be a major contributor to the battle against climate change as it is an effective tool for the long-term removal of carbon from the atmosphere. It also provides a useful product for use in agriculture and contaminated land recuperation; all of which are features of an effective implementation of the circular economy.
Achieving sustainability
Engineering
Organics offers a complete design and engineering service to ensure that our clients achieve optimum operating conditions. Our track record speaks for itself: over thirty years of providing bespoke engineering solutions to protect both the environment and the bottom line.